Home > New Energy Cables > FHL91X Copper XLPE insulated Cable

High-voltage-automotive-cable-without-shield

FHL91X Copper XLPE insulated Cable

Application

FHL91X Cable is suitable for the connection between the motor and the electric control, between the electric control and the electric cabinet, between the battery and the electric cabinet and other components in the internal battery system.

Construction

Conductor:
Bare: Cu-ETP1-A019/020-Pacc. to DIN EN 13602
Tinned: Cu-ETP1-A017/018-Cacc. to DIN EN 13602
Insulation: XL-PE, Halogen Free

Main Characteristics

Service temperature: -40~150˚C
Heat resistance 1: 150˚C/3000h
Heat resistance 2: 175˚C/240h
Cold resistance: -40˚C/4h
Oil resistance: OK
Abrasion resistance: ISO 6722/19642
Flame resistance: ISO 6722/19642

Specification

ISO 19642 Road vehicles – Automotive cables
LV 216-2 Shielded High-voltage cables for motor vehicles and their electric drives

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Size	Construction		Conductor resistance (20℃)		Insulation thickness	Cable outside diameter
	Number of strands	Strand diameter	Bare plated copper	Sn plated copper
mm²		mm	mΩ/m		mm	mm
		max	max		min.	max.	min.
0.5	26	0.16	37.1	38.2	0.48	2.30	2.00
0.75	38	0.16	24.7	25.4	0.48	2.50	2.20
1	54	0.16	18.5	19.1	0.48	2.70	2.40
1.25	50	0.19	14.9	15.9	0.48	2.95	2.40
1.5	76	0.16	12.7	13.0	0.48	3.00	2.70
2	105	0.16	9.42	9.69	0.48	3.30	3.00
2.5	140	0.16	7.60	7.82	0.56	3.60	3.30
3	160	0.16	6.15	6.36	0.56	4.10	3.80
4	224	0.16	4.71	4.85	0.64	4.40	4.00
5	250	0.16	3.94	4.02	0.64	4.90	4.50
6	320	0.16	3.14	3.23	0.64	5.00	4.60
8	240	0.21	2.38	2.52	0.64	5.90	5.00
10	320	0.21	1.82	1.85	0.80	6.50	5.90
12	380	0.21	1.52	1.60	0.80	7.40	6.60
16	512	0.21	1.16	1.18	0.80	8.30	7.70
20	610	0.21	0.955	0.999	0.88	9.10	8.10
25	790	0.21	0.743	0.757	1.04	10.40	9.40
30	900	0.22	0.647	0.684	1.04	10.90	9.70
35	1070	0.21	0.527	0.538	1.04	11.60	9.60
40	1200	0.21	0.473	0.500	1.12	12.40	11.20
50	1600	0.21	0.368	0.375	1.20	13.50	11.50
60	1200	0.26	0.315	0.333	1.20	14.60	13.40
70	1427	0.26	0.259	0.264	1.20	15.50	13.50
85	2660	0.21	0.219	0.225	1.28	16.80	14.80
95	1936	0.26	0.196	0.200	1.28	18.00	16.00
120	2450	0.26	0.153	0.156	1.28	19.70	17.70

Application and case display

FAQ

What are the benefits of EPR material?

Armored vs. Unarmored Cables?

What is the application of Armored vs. Unarmored Cables?

Why do cable prices vary significantly among suppliers within the same region?

What is the service life of cables?

What is the application of Armored vs. Unarmored Cables?

Armored cables are suitable for use in hazardous environments, such as underground installations, areas with high moisture levels, and areas prone to mechanical damage. Unarmored cables are suitable for less demanding applications, such as inside walls or other protected locations.

What is the operating temperature of the cable?

The operating temperature of a cable is determined by the insulation and sheathing material. PVC has a range of -15°C to 70°C, XLPE can reach up to 90°C, while silicone rubber can handle temperatures from -60°C to 180°C.

Longitudinal Water Blocking vs. Lateral Water Blocking?

A longitudinally water blocking cable is designed with a barrier to prevent the spread of moisture along its length. Longitudinal water blocking stops water from migrating along the cable's core, typically between the conductor strands, insulation layers, or metallic screens. Lateral water blocking ensures that water cannot penetrate the cable in the event that the sheathing is pierced or damaged. Radial water blocking prevents water from penetrating the cable's outer sheath or insulation layers, thereby stopping it from entering the cable structure entirely. Longitudinal water blocking can be achieved through various methods, including the application of water-blocking tapes and powders. These are frequently located on either side of a metallic screen and conductor. Lateral water blocking is typically accomplished by applying a layer of aluminum/polyester tape to the underside of the outer sheath.

Is a flame-retardant cable also fire resistant?

No. A flame-retardant cable is not the same as a fire-resistant cable. A flame-retardant cable is designed to restrict the spread of fire by inhibiting combustion. Fire-resistant cables, on the other hand, maintain circuit integrity and continue to function for a specified time under defined fire conditions.

What is the service life of cables?

The design life of power cables is typically 20 to 30 years; however, this can vary significantly based on factors such as installation, environmental conditions, and the quality of the cable.